HOW TO: Replace Front Struts on a FWD Volvo.

Read about how to do your own work!
(850 / S70 / V70 / S60 / S80 / S40 / V40 / C70 / C30 / XC70 / XC90)

HOW TO: Replace Front Struts on a FWD Volvo.

Postby macs&volvos » Mon Jun 15, 2009 10:39 pm

HOW TO: Replace Front Struts on a FWD Volvo.

I finally got around today to start swapping out my old, worn out struts and spring seats. I WANT EVERYONE TO REALIZED THAT THIS IS NOT A JOB FOR A NOVICE DIYer. THIS IS A DANGEROUS JOB IF NOT DONE CORRECTLY AND YOU CAN GET HURT. I TAKE NO RESPONSIBILITY IF YOU MESS UP.

So, that said. Here is my step by step how to:

1: Jack the front of the car and support both sides on jack stands. NEVER WORK ON A CAR SUPPORTED WITH JUST A CAR JACK!!.

2: Remove both front tires.

Image

3: Remove the sway-bar endlink. It uses a 17mm bolt.

4: Remove the ABS wire from the strut tower.

Image

5: Remove the two bolts holding the strut to the steering knuckle. Make sure you have a jack underneath it or the knuckle will fall. The bolt is a 17mm and the nut is a 19mm.

Image

6: Remove the 3 13mm bolts from the strut mount and lower the strut out from the car.

Image

Image

7: Now this is where you need to pay attention to what you are doing. The spring is under a lot of pressure so watch what you are doing. Get your spring compressor and start to compress the spring.

Image

8: Once you have the spring compressed, you can start to remove the 2 bolts that hold the strut mount and the spring seat to the strut. These bolts are both 19mm. If you have an impact gun, this job is a lot easier. If you don't, you can do it the way I did but make sure there are no young children around because they will be learning some new words. Also, if your struts have never been replaced, your second bolt will be a little different. You will need you use an adjustable wrench to get it off.

Image

9: This is what a broken spring seat looks like and is what was making all the noise on my car. Once you have the strut all apart, you can reassemble it the opposite way you took it apart.

10: Installation is the opposite of removal.

Image

This is what you will end up with once the strut is back in the car. You will need to get the alignment done once you get the new struts in. If you have any questions, please let me know.
Macs&Volvos

Current Volvo:
2004 Volvo S60R in Passion Red!

Old Volvos:
1994 855 T5 : 1991 944 Turbo : 1998 XC70 : 1985 244
User avatar
macs&volvos
Site Moderator
 
Posts: 1399
Joined: Thu Jun 11, 2009 3:48 pm
Location: Central, NJ

Re: HOW TO: Replace Front Struts on a FWD Volvo.

Postby macs&volvos » Wed Jun 24, 2009 12:00 am

frizzo wrote:great looking tool, might have to give it a try.
speaking of which,
FCP had a Customer Satisfaction campaign on Euro Spring seats(urethane material).
i knew i should have used original or XC90 crosses over nicely.
there saying that their subject to fail using KOni or Bilstein struts.

Im using stock Sachs.
would you even bother changing them out
the failure didn't look any different than my last spring seat after 180k same symptoms
center metal collar separated and drove that around for the following 50k miles.


If you are changing your struts, change the spring seats. It is cheap insurance and you already have it all apart anyway.
Macs&Volvos

Current Volvo:
2004 Volvo S60R in Passion Red!

Old Volvos:
1994 855 T5 : 1991 944 Turbo : 1998 XC70 : 1985 244
User avatar
macs&volvos
Site Moderator
 
Posts: 1399
Joined: Thu Jun 11, 2009 3:48 pm
Location: Central, NJ


Return to HOW TO GUIDES: (FWD / AWD)

Who is online

Users browsing this forum: No registered users and 1 guest



cron